GN Separation Equipment for Dredging Slurry Separation Plant to North America

GN Solids Control is a turnkey solids and slurry equipment provider with manufacturing plants based in China, and with customers from over 92 countries and regions. Last year, GN Solids Control provided one set of dredging slurry separation plant to one North American customer.
It is a city government project with complicated treating process, as one of the equipment provider GN Solids Control provides the most important dredging slurry treating components include:

1.GN 30inch Bowl Decanter Centrifuge
GN Solids Control provides 2 sets 30 inch bowl decanter centrifuge for the fine particles separation. GN Solids Control manufactures different rotating bowl sizes decanter centrifuge, from the 9 inch baby centrifuge to the 30 inch bowl giant centrifuge.

2.GN Shale Shaker
Shale shaker is the coarse solids removal unit, slurry with large stones are separate by GN shale shaker first. Based on the solids sizes, GN shale shaker can be fixed with different opening sizes shaker screens.

3.GN Desander
Desander is a batch of 10 inch cyclones fixed on top of shaker. Feeding by centrifugal pump, GN desander typically remove solids larger than 55~75 microns.

4.GN Desilter
GN desitler usually uses 4 inch desilter cyclones to eliminate solids above 25 microns.
5.GN Screw Conveyor
Screw conveyor is a cost-effective solids transfer unit within certain distance. After treated solids from shaker, desander, desilter and decanter centrifuge can be also moved by GN screw conveyor.
6.GN Mud Tanks with Auxiliary Pumps
GN Solids Control also provides the mud tanks with all the in and out mud pipes. To keep this whole dredging slurry system running well, GN Solids Control also provides mud centrifugal pumps and mud agitators with all the auxiliary sensors and control system.
GN Solids Control has been providing dredging system to global customers for many years. Any tough demands, GN Solids Control always have the right solution for you.

GNOST-15B Oil Sludge Treatment Equipment for Middle East Company

GN Solids Control has been providing hundreds sets of oil sludge treating units to global customers for many years with one latest 15 m3/h system GN shipped to one Middle East Company.
GN Oil sludge treating system is designed to treat the oil sludge from drilling rig sites, from tank bottom, and from refinery plant etc. Usually those high density, large viscosity drilling sludge can be treated by GN oil sludge system into clean oil, water and solids.

Here are the main treating components in this GNOST-15 system:
1.Pump Transfer Unit
Usually GN Solids Control suggests to use vacuum pump to collect the sludge and feed into GN oil sludge unit as other pumps can not provide enough power to move the high viscosity sludge.

2.Coarse Shaker Unit
GN Solids made coarse shaker GNLMP126 runs at linear motion, fixed with PU screen panel to remove big particles from the oil sludge, like stones, aggregates etc.
3.Crushing Unit
In order to protect the afterwards equipment, GN Solids provides one crushing unit to prepare the materials into fine particles.
4.Pre-heating and Mixing Unit
It is necessary to have a pre-heating and mixing unit in order to get clean oil and solids. Hot pipes along the inside of tank keep the oil sludge running smoothly and with added chemicals to dilute the oil sludge.
5.Fine Shaker Unit
GN Solids Control fine shaker GNZS706 is a double deck unit fixed with 6 pcs screen panels. Slurry are treated by the top deck first and then the bottom deck.

6.Decanter Centrifuge Unit
Decanter centrifuge is the finest separating unit, can remove solids larger than 2-5 microns when running at high speed. GN made decanter centrifuge GNLW553 rotating bowl is duplex stainless steel, and screw propeller protected by tungsten carbide tiles.

7.Three Phase Decanter
In order to have a 3 phase separation, GNSD-125 is used after the 2 phase decanter centrifuge.
8.Chemical Dosing Unit
Only mechanical separation is not easy to achieve a good separating result, so GN Solids provides a automatic chemical power adding unit to provide constant chemicals to the pre-mixing tank, decanter centrifuge and 3 phase decanter.

GN Solids America will participate in 2023 Offshore Technology Conference (OTC 2023)

GN Solids Control has a leading solids control equipment manufacturer, every year GN Solids America LLC participates different world big exhibitions or shows. As usual, GN Solids America will participate in 2023 offshore technology conference (OTC2023).
OTC is the largest oil and gas show in the world, thousands of exhibitors and professional visitors will participate this show and share the latest technologies that cover all the upstream and downstream industry. The 2023 OTC is in NRG Park, Houston, TX, USA, from May 1st to 4th.

GN Solids America booth no. is 4047, this year GN will bring the following equipment, Vacuum Shale Shaker, Decanter Centrifuge, Solids Transfer Pump, and Shaker Screens.

1.GN Vacuum ViST Shale Shaker
GN Vacuum ViST Shale Shaker a 4 panels shaker fixed with vacuum screen unit, which can help to recover more 20-25% drilling mud compared with the traditional shaker. One GN ViST can connect with 3 catch pans fixed underneath the last screen panel.
GN ViST can be mounted on GN shale shaker and the other brands shakers as well to increase the working efficiency. Due to GN vacuum unit driven by air compressor, it can be used in any explosion-proof environment even for offshore drilling rig sites.

2.GN Decanter Centrifuge
GN Decanter Centrifuge is the fine separating unit, able to remove solids larger than 2-5 microns. Classified by the centrifuge bowl size, GN Solids Control manufactures 9 inch, 14 inch, 18 inch, 22 inch and 30 inch size, and the 14 inch the star model for drilling mud solids control.
GN Solids Control will exhibit one 14 inch bowl size decanter centrifuge, with one fix speed control panel.

3.GN Solids Transfer Pump
Heavy density and large viscosity oil sludge is always the most difficult material to transfer, while with GN Vacuum Pump it can be easily moved.

4.GN Shaker Screens
GN Solids Control builds over 8000 pcs screens every month, and this year GN will exhibit the newly developed shaker screens which comply with API RP 13C 3rd party test.

Oil Sludge Treatment Decanter Centrifuge for overseas client

GN Solids Control is leading decanter centrifuge manufacturer who has been working on solids control and drilling waste management for many years, now GN Solids Control has been providing oil sludge treatment decanter centrifuges for overseas clients from over 85 countries and regions.

GN Solids Control manufactures 300~500 sets decanter centrifuges every year, most of them are using in oil and gas industry. This month, GN Solids Control finished water testing of another oil sludge treatment decanter centrifuge.

In the oil and gas industry, a sturdy and strong decanter centrifuge is very important when treat high density and large viscosity oil sludge. GN Solids Control has rich experience to provide decanter centrifuge with customized special design.
Varies on the rotating bowl size, GN Solids Control can build from 9 inch to 30 inch. As for this 14 inch bowl centrifuge GN provided, it will remove the solids larger than 2-5 microns from the oil sludge and provide a clean oil. For even clear separation, GN Solids Control also provides 3 phase decanter centrifuge and 3 phase disc-separator to remove oil and water.

GN Solids Control is a turnkey oil sludge system treating system provider. Usually before feeding into GN decanter centrifuge, a vacuum pump is used to suck the heavy sludge and pump into a pre-mixing tank with added water and chemicals. To protect the centrifuge from fast weariness, GN Solids Control provides a shaker unit to remove coarse solids first.
With a rich product line, GN Solids Control also provides screw conveyors to collect the oil cuttings from the decanter centrifuge. Screw conveyor is one of the most cost-effective moving unit within certain distance.

GN made screw conveyor is divided by different sections, every section is 12 ft, easy to assemble when arrive at customer’s site. Long shaft and screws are well protected for long time working without weariness.

GN Stack Vibrating Screen for Iron Ore made by GN Separation Company

GN Solids Control is a world famous solids and liquid separation equipment manufacturer with 3 plants close to Beijing, China. As the sister company of GN Solids Control, GN Separation Equipment is mainly focusing on mining industry, environmental protection industry and municipal waste industry.

It is widely seen mining companies are using vibrating screens to remove coarse solids and fine particles, GN Separation made Stack Vibrating Screen includes multiple layers of decks and separate driven vibrators to increase the large treating flow rate while only takes a small working space.
Last week, GN Separation finished two sets of stacking vibrating screeners, one with five vibrating decks and one with 2 vibrating screens. Both of these two stacking vibrating screens will be used for fine size separation of Iron ore.
Usually a customized material feeder is build according to the site in order to distribute slurry into GN different layers of stacking vibrating screens evenly. Solids larger than the PU screen mesh is hold on the top and transfer to a solids discharge chute, while the underneath size of the slurry fall through the PU mesh and falls into a collection box which connected with all shaker decks and eventually distribute the liquid.
GN Stack Vibrating Screen has a large variety of usage. To keep the vibrating decks from wear, GN Separation uses Polyurea spraying on the deck tough area. All the vibrating screens are fixed with flexible PU mesh, which is tensioned by the special designed fixing methods on both sides.

GN engineers also add individual spraying nozzles above every deck, to keep a certain amount of the liquid inside for better wet screening.
Besides the multiple decks GN Stacking Vibrating Screens, GN also provides high frequency flat classification screen and dewatering screen. Any solids especially mining slurry processing, welcome to connect with GN for a cost-effective solution at free quotation.

GN New Type Vacuum Shale Shaker for Drilling Fluids Solids Control

GN Solids Control just launched a new type vacuum shale shaker to help oil gas drilling contractors reduce drilling waste volume and recycle more drilling fluids for a greener world. The vacuum shale shaker is a new technology to enhance the drilling fluids recovery by combining traditional shale shaker and vacuum screen. 
ViST is Vacuum Screen Technology, composed by a vacuum unit, catch pan(s) and hoses etc, which was first designed by GN Solids Control in June, 2017. It was proved to be a big success and highly efficient product when work together with a shale shaker to treat OBM, WBM and SBM.


Designed in a compact structure, this new type Vacuum Shale Shaker includes one negative pressure vacuum pump, one corresponding catch pan and hidden hoses to generate pulse or continuous pressure at the screen bottom during the operation of the shaker, so as to achieve the combined separation effect of vibration and negative pressure. 
Pulse frequency/time of the negative pressure can be controlled by an independent control box, and can also be switched to continuous negative pressure. 
The control box of the Vacuum Shaker, same with the traditional one, can control the shaker independently and work independently with the ViST. When it needs maintenance, the modular designed Vacuum Shaker can be used as a traditional one by removing the negative pressure pump, catch pan and hoses. On the contrary, the traditional shaker can be also upgraded to a vacuum shaker by adding those previous mentioned components. 
As one of the feedback from a drilling company GN ViST vacuum shale shaker reduced 35% drilling waste, which saves a lot of cost for the drilling waste disposal, and the recovered drilling fluids is also valuable. 
Installed under the last screen or mounted externally, the vacuum catch pan is connected with a ViST by hoses. The new type vacuum shaker is an electrical driven unit, while traditional ones demand a stable and continuous air source. Anti-splash SS cover is optional, double shale shakers and triple shale shakers can be customized. 
GN Solids Control also provides pneumatic driven vacuum unit, each one is able to connect with max. 3 sets catch pans. The compressed air from AC or the rig air supply is required to create suction on the last screen surface, pulling additional drilling fluids off the cuttings. Different with the electric vacuum shaker, the pneumatic vacuum shaker has a ViST fixed on one side and connected by much longer hoses. 
By adding a ViST on the shaker, a higher mesh screen can be used for the shaker to save the use of desander, desilter and corresponding drilling fluids feeding pump. Four grades of solid control process can be changed into two grades, and the mud treatment process will be simplified to reduce the well site area and personnel input, thus to achieve energy conservation and consumption reduction. Almost no additional space is required to meet the space requirements of both onshore and offshore drilling platforms.
In a result , GN Vacuum Shaker maximizes the volume of recovered and reused fluids and it provides dryer cuttings. Dryer cuttings mean less drilling waste and more recovery drilling fluids. So ViST can save money for operators on drilling fluids and waste management.
GN Solids Control specializes in designing and manufacturing turnkey solids and liquid separation equipment in oil & gas industry, environmental protection industry, construction industry and mining industry. For more info about GN and GN vacuum shaker unit, please don’t hesitate to contact by sales(at)gnsolidscontrol.com.

GN Solids Vacuum Pumps for drilling waste cleaning to Africa


 
GN Solids Control manufactures different types of transfer pumps, among them GN Solids Vacuum Pump is a high efficiency transfer pump especially designed to move high solids content materials such as drilling waste.
This week GN Solids Control finished manufacturing of 2 sets vacuum pumps and will be delivered to Africa before China New Year holidays.


Vacuum pump is an air driven transfer unit, connected with air compressor or air source at the rig site. GN Solids Control shipped one wheel type 20B vacuum pump and one skid type 40B vacuum pump.
In fact, most of the oil & gas drilling waste is not easy to move as they usually have high solids content and viscosity. But GN made vacuum pump is able to suck and discharge any moveable materials as long as size less than 75 mm. Furthermore, it can pump the material to max. 1000 meters.
As for these 2 vacuum pumps, this African customer will use it to remove oil drilling cuttings in the rig site. When the vacuum pump is under operation with a proper air pressure, drilling cuttings are sucked into the pump shell first for some seconds with the inlet gate valve open, then the inlet gate valve will close and the outlet gate valve will open so the cuttings can be discharged.
 
GN Vacuum pump can work under automatic mode after set the two timers, and it can also work under manual mode to control the suck and discharge by operator.
Besides drilling waste or cuttings after treated by shaker, mud cleaner and centrifuge, GN vacuum pump can be also used for drilling mud transfer, waste pit cleaning, oil sludge removal from tank bottom, construction materials such as sands, silts, aggregates.
GN Solids Control also provides SS vacuum pump besides carbon steel for some special material usage. Welcome to connect with GN sales reps. for you customized cost-effective solution.

3 Package Drilling Rig Solids Control Equipment for South American Customer


 
GN Solids Control shipped 3 packages of drilling rig solids control equipment for one South American customer last month, it mainly includes shale shakers, mud cleaners, centrifugal pumps, decanter centrifuges and feeding pumps.
GN Solids Control has rich experience of providing solids control equipment and drilling waste management equipment to global drilling contractors, although under pandemic, GN Solids Control still shipped hundreds of shakers and decanter centrifuges in 2022.
 
1.GN Shale Shaker, GNZS594J
GN Shale shaker is the first phase drilling mud solids treating unit, it is mainly used to remove big solids after the poor boy degasser.
GN Solids Control shipped 12 sets of shale shakers to this South American customer, who has been using GN Solids Control equipment in multiple sites.
 
2.GN Mud Cleaner, GNZJ594J-3S16N
Totally 3sets drilling rig solids control equipment are provided, so the mud cleaner GN shipped 3 sets GNZJ594J-3S16N with 3 units big desander cyclones and 16 sets 4 inch desilter cyclones.
GN Cyclones remove effluent from shaker with above 100 microns and downsize to 55 microns after go through the desander cyclones, then reduce to 25 microns after the desilter cyclones. 3.GN Centrifugal Pump
All the cyclones should have one feeding pump individually, all the GN mud cleaners GN Solids Control use centrifugal pump as the feeding pump, put on the side of the mud tank to save room.
GN made centrifugal pump is wear resistant and can use for a long time without broken. All centrifugal pump parts are interchangeable with NOV mission magnum pump parts.
 
4.GN Middle Speed Decanter Centrifuge, GNLW363D
3 sets GN middle speed decanter centrifuge will separate solids larger than 2-5 microns. These 14 inch bowl decanter centrifuges remove solids from quantity under middle speed.
5.GN High Speed Decanter Centrifuge, GNLW363D
To remove even finer particles, GN Solids Control also shipped 3 sets 14 inch bowl of high speed decanter centrifuges GNLW363D.
6.GN Feeding Screw Pump, GNG30-075C
GN screw feeding pump GNG30-075C is fix flow rate feeding pump with every screw circle. It is an effective feeding pumps for decanter centrifuge, as it can be controlled easily in the HMI tough screen control panel.

Desander Desilter and Degasser for China Drilling Company

GN Solids Control is a leading drilling mud solids control equipment provider in the world with thousands of oil and gas drilling contractors have been using GN equipment for many years.
This week, GN Solids Control shipped another batch of desander, desilter and degasser for one Chinese drilling company. All equipment were thoroughly tested by hydraulic before shipping.
 
1.GN Desander, model GNZJ752J-1S
GN 752 desander is a mini 2 panels shaker fixed with 1 unit 10 inch cyclones. Desander cyclone is mainly used to remove solids larger than 75 microns from the drillling mud. A centrifugal pump or submersible pump sucks the drilling mud to pump into the cyclones so the light slurry go out from the cyclone top outlet and the heave solids discharged from the bottom nuts.

2.GN Desilter, model GNZJ752J-8N
Desilter is 4 inch cycones mounted on the top of a shaker similar with desander while it removes finer particles above 25 microns from the drilling mud. GNZJ752J-8N is a 2 panes shaker fixed with 8 pcs cyclones.
All shaker screens used on GN desander and GN desiler are made by GN Solids Control, which is the only China screen manufacturer plant who is passed the 3rd USA party test report. Now GN Solids Control builds over 8,000 pcs screens every month, and customers from over 85 countries are using GN screens.

3.GN Degasser, model GNZS270B
GN Degasser is a gas removal unit, as the drilling mud from high pipe lines usually contains bubbles, which will bring air weariness to the cyclones, sometimes cyclones can be broken will continuous drilling mud running inside with bubbles.
GN Solids Control manufactures 3 different types of air removal units, include the poor boy degasser, vacuum degasser and centrifugal degasser. Poor boy degasser removes the big bubbles from drilling mud high pipe lines directly, while the vacuum degasser and centrifugal dgasser remove small bubbles, only difference is the centrifugal degasser takes less room compared with the vacuum degasser.

GN Mining Vibrating Screen and Centrifuge for Australian Construction Mud Treatment

GN Solids Control is a leading construction mud treatment system provider with customers from over 85 countries and regions. Several weeks ago, GN engineer visited one Australian construction company and got a very positive feedback on the GN mining vibrating screen and decanter centrifuge’s excellent working performance.

1.GN Mining Vibrating Screen
GN Solids Control manufactures different types of vibrating screens, such as dewatering screen, classification screen, stack vibrating screen, large linear vibrating screen, large banana vibrating screen etc.
GN Solids provides one sets of dewatering vibrating screen for this Australian construction company who owns more than 20 sets hydrovac trucks that can bring min. 100 tons slurry or waste from different sites.

This vibrating screen is especially designed to remove big particles larger than 2 mm before feeding into GN fine shaker unit (includes a double deck fine shaker and a desilter). A big catch hopper is able to collect two hydrovac trucks to dump at the same time, and a manual control gate valve to adjust the dump feeding volume into the big vibrating screen.

2.GN Decanter Centrifuge
GN decanter centrifuge is especially designed to remove the finest particles from the hydrovac slurry, with a big G force upto 3000 G, silts larger than 2~5 microns can b recovered.

As for this construction company, GN Solids Control provides one 22 inch bowl decanter centrifuge, which is able to treat at least 30 m3/h slurry with 20 % solids content. To help the centrifuge use a long time without weariness, GN Solids Control use tungsten scrapers and inserts to protect the solids discharge ends. Optional flushing lines can be also built on the centrifuge’s collect box to flush the solids discharge ends and reduce the solids abrasion.
GN Solids Control has rich experience to provide solids and liquid separation for varieties industries, welcome to reach to GN for the most cost-effective solution.