Oil Sludge Treatment Decanter Centrifuge for overseas client

GN Solids Control is leading decanter centrifuge manufacturer who has been working on solids control and drilling waste management for many years, now GN Solids Control has been providing oil sludge treatment decanter centrifuges for overseas clients from over 85 countries and regions.

GN Solids Control manufactures 300~500 sets decanter centrifuges every year, most of them are using in oil and gas industry. This month, GN Solids Control finished water testing of another oil sludge treatment decanter centrifuge.

In the oil and gas industry, a sturdy and strong decanter centrifuge is very important when treat high density and large viscosity oil sludge. GN Solids Control has rich experience to provide decanter centrifuge with customized special design.
Varies on the rotating bowl size, GN Solids Control can build from 9 inch to 30 inch. As for this 14 inch bowl centrifuge GN provided, it will remove the solids larger than 2-5 microns from the oil sludge and provide a clean oil. For even clear separation, GN Solids Control also provides 3 phase decanter centrifuge and 3 phase disc-separator to remove oil and water.

GN Solids Control is a turnkey oil sludge system treating system provider. Usually before feeding into GN decanter centrifuge, a vacuum pump is used to suck the heavy sludge and pump into a pre-mixing tank with added water and chemicals. To protect the centrifuge from fast weariness, GN Solids Control provides a shaker unit to remove coarse solids first.
With a rich product line, GN Solids Control also provides screw conveyors to collect the oil cuttings from the decanter centrifuge. Screw conveyor is one of the most cost-effective moving unit within certain distance.

GN made screw conveyor is divided by different sections, every section is 12 ft, easy to assemble when arrive at customer’s site. Long shaft and screws are well protected for long time working without weariness.

GN Stack Vibrating Screen for Iron Ore made by GN Separation Company

GN Solids Control is a world famous solids and liquid separation equipment manufacturer with 3 plants close to Beijing, China. As the sister company of GN Solids Control, GN Separation Equipment is mainly focusing on mining industry, environmental protection industry and municipal waste industry.

It is widely seen mining companies are using vibrating screens to remove coarse solids and fine particles, GN Separation made Stack Vibrating Screen includes multiple layers of decks and separate driven vibrators to increase the large treating flow rate while only takes a small working space.
Last week, GN Separation finished two sets of stacking vibrating screeners, one with five vibrating decks and one with 2 vibrating screens. Both of these two stacking vibrating screens will be used for fine size separation of Iron ore.
Usually a customized material feeder is build according to the site in order to distribute slurry into GN different layers of stacking vibrating screens evenly. Solids larger than the PU screen mesh is hold on the top and transfer to a solids discharge chute, while the underneath size of the slurry fall through the PU mesh and falls into a collection box which connected with all shaker decks and eventually distribute the liquid.
GN Stack Vibrating Screen has a large variety of usage. To keep the vibrating decks from wear, GN Separation uses Polyurea spraying on the deck tough area. All the vibrating screens are fixed with flexible PU mesh, which is tensioned by the special designed fixing methods on both sides.

GN engineers also add individual spraying nozzles above every deck, to keep a certain amount of the liquid inside for better wet screening.
Besides the multiple decks GN Stacking Vibrating Screens, GN also provides high frequency flat classification screen and dewatering screen. Any solids especially mining slurry processing, welcome to connect with GN for a cost-effective solution at free quotation.

GN New Type Vacuum Shale Shaker for Drilling Fluids Solids Control

GN Solids Control just launched a new type vacuum shale shaker to help oil gas drilling contractors reduce drilling waste volume and recycle more drilling fluids for a greener world. The vacuum shale shaker is a new technology to enhance the drilling fluids recovery by combining traditional shale shaker and vacuum screen. 
ViST is Vacuum Screen Technology, composed by a vacuum unit, catch pan(s) and hoses etc, which was first designed by GN Solids Control in June, 2017. It was proved to be a big success and highly efficient product when work together with a shale shaker to treat OBM, WBM and SBM.

Designed in a compact structure, this new type Vacuum Shale Shaker includes one negative pressure vacuum pump, one corresponding catch pan and hidden hoses to generate pulse or continuous pressure at the screen bottom during the operation of the shaker, so as to achieve the combined separation effect of vibration and negative pressure. 
Pulse frequency/time of the negative pressure can be controlled by an independent control box, and can also be switched to continuous negative pressure. 
The control box of the Vacuum Shaker, same with the traditional one, can control the shaker independently and work independently with the ViST. When it needs maintenance, the modular designed Vacuum Shaker can be used as a traditional one by removing the negative pressure pump, catch pan and hoses. On the contrary, the traditional shaker can be also upgraded to a vacuum shaker by adding those previous mentioned components. 
As one of the feedback from a drilling company GN ViST vacuum shale shaker reduced 35% drilling waste, which saves a lot of cost for the drilling waste disposal, and the recovered drilling fluids is also valuable. 
Installed under the last screen or mounted externally, the vacuum catch pan is connected with a ViST by hoses. The new type vacuum shaker is an electrical driven unit, while traditional ones demand a stable and continuous air source. Anti-splash SS cover is optional, double shale shakers and triple shale shakers can be customized. 
GN Solids Control also provides pneumatic driven vacuum unit, each one is able to connect with max. 3 sets catch pans. The compressed air from AC or the rig air supply is required to create suction on the last screen surface, pulling additional drilling fluids off the cuttings. Different with the electric vacuum shaker, the pneumatic vacuum shaker has a ViST fixed on one side and connected by much longer hoses. 
By adding a ViST on the shaker, a higher mesh screen can be used for the shaker to save the use of desander, desilter and corresponding drilling fluids feeding pump. Four grades of solid control process can be changed into two grades, and the mud treatment process will be simplified to reduce the well site area and personnel input, thus to achieve energy conservation and consumption reduction. Almost no additional space is required to meet the space requirements of both onshore and offshore drilling platforms.
In a result , GN Vacuum Shaker maximizes the volume of recovered and reused fluids and it provides dryer cuttings. Dryer cuttings mean less drilling waste and more recovery drilling fluids. So ViST can save money for operators on drilling fluids and waste management.
GN Solids Control specializes in designing and manufacturing turnkey solids and liquid separation equipment in oil & gas industry, environmental protection industry, construction industry and mining industry. For more info about GN and GN vacuum shaker unit, please don’t hesitate to contact by sales(at)gnsolidscontrol.com.

GN Solids Vacuum Pumps for drilling waste cleaning to Africa

GN Solids Control manufactures different types of transfer pumps, among them GN Solids Vacuum Pump is a high efficiency transfer pump especially designed to move high solids content materials such as drilling waste.
This week GN Solids Control finished manufacturing of 2 sets vacuum pumps and will be delivered to Africa before China New Year holidays.

Vacuum pump is an air driven transfer unit, connected with air compressor or air source at the rig site. GN Solids Control shipped one wheel type 20B vacuum pump and one skid type 40B vacuum pump.
In fact, most of the oil & gas drilling waste is not easy to move as they usually have high solids content and viscosity. But GN made vacuum pump is able to suck and discharge any moveable materials as long as size less than 75 mm. Furthermore, it can pump the material to max. 1000 meters.
As for these 2 vacuum pumps, this African customer will use it to remove oil drilling cuttings in the rig site. When the vacuum pump is under operation with a proper air pressure, drilling cuttings are sucked into the pump shell first for some seconds with the inlet gate valve open, then the inlet gate valve will close and the outlet gate valve will open so the cuttings can be discharged.
GN Vacuum pump can work under automatic mode after set the two timers, and it can also work under manual mode to control the suck and discharge by operator.
Besides drilling waste or cuttings after treated by shaker, mud cleaner and centrifuge, GN vacuum pump can be also used for drilling mud transfer, waste pit cleaning, oil sludge removal from tank bottom, construction materials such as sands, silts, aggregates.
GN Solids Control also provides SS vacuum pump besides carbon steel for some special material usage. Welcome to connect with GN sales reps. for you customized cost-effective solution.

3 Package Drilling Rig Solids Control Equipment for South American Customer

GN Solids Control shipped 3 packages of drilling rig solids control equipment for one South American customer last month, it mainly includes shale shakers, mud cleaners, centrifugal pumps, decanter centrifuges and feeding pumps.
GN Solids Control has rich experience of providing solids control equipment and drilling waste management equipment to global drilling contractors, although under pandemic, GN Solids Control still shipped hundreds of shakers and decanter centrifuges in 2022.
1.GN Shale Shaker, GNZS594J
GN Shale shaker is the first phase drilling mud solids treating unit, it is mainly used to remove big solids after the poor boy degasser.
GN Solids Control shipped 12 sets of shale shakers to this South American customer, who has been using GN Solids Control equipment in multiple sites.
2.GN Mud Cleaner, GNZJ594J-3S16N
Totally 3sets drilling rig solids control equipment are provided, so the mud cleaner GN shipped 3 sets GNZJ594J-3S16N with 3 units big desander cyclones and 16 sets 4 inch desilter cyclones.
GN Cyclones remove effluent from shaker with above 100 microns and downsize to 55 microns after go through the desander cyclones, then reduce to 25 microns after the desilter cyclones. 3.GN Centrifugal Pump
All the cyclones should have one feeding pump individually, all the GN mud cleaners GN Solids Control use centrifugal pump as the feeding pump, put on the side of the mud tank to save room.
GN made centrifugal pump is wear resistant and can use for a long time without broken. All centrifugal pump parts are interchangeable with NOV mission magnum pump parts.
4.GN Middle Speed Decanter Centrifuge, GNLW363D
3 sets GN middle speed decanter centrifuge will separate solids larger than 2-5 microns. These 14 inch bowl decanter centrifuges remove solids from quantity under middle speed.
5.GN High Speed Decanter Centrifuge, GNLW363D
To remove even finer particles, GN Solids Control also shipped 3 sets 14 inch bowl of high speed decanter centrifuges GNLW363D.
6.GN Feeding Screw Pump, GNG30-075C
GN screw feeding pump GNG30-075C is fix flow rate feeding pump with every screw circle. It is an effective feeding pumps for decanter centrifuge, as it can be controlled easily in the HMI tough screen control panel.

Desander Desilter and Degasser for China Drilling Company

GN Solids Control is a leading drilling mud solids control equipment provider in the world with thousands of oil and gas drilling contractors have been using GN equipment for many years.
This week, GN Solids Control shipped another batch of desander, desilter and degasser for one Chinese drilling company. All equipment were thoroughly tested by hydraulic before shipping.
1.GN Desander, model GNZJ752J-1S
GN 752 desander is a mini 2 panels shaker fixed with 1 unit 10 inch cyclones. Desander cyclone is mainly used to remove solids larger than 75 microns from the drillling mud. A centrifugal pump or submersible pump sucks the drilling mud to pump into the cyclones so the light slurry go out from the cyclone top outlet and the heave solids discharged from the bottom nuts.

2.GN Desilter, model GNZJ752J-8N
Desilter is 4 inch cycones mounted on the top of a shaker similar with desander while it removes finer particles above 25 microns from the drilling mud. GNZJ752J-8N is a 2 panes shaker fixed with 8 pcs cyclones.
All shaker screens used on GN desander and GN desiler are made by GN Solids Control, which is the only China screen manufacturer plant who is passed the 3rd USA party test report. Now GN Solids Control builds over 8,000 pcs screens every month, and customers from over 85 countries are using GN screens.

3.GN Degasser, model GNZS270B
GN Degasser is a gas removal unit, as the drilling mud from high pipe lines usually contains bubbles, which will bring air weariness to the cyclones, sometimes cyclones can be broken will continuous drilling mud running inside with bubbles.
GN Solids Control manufactures 3 different types of air removal units, include the poor boy degasser, vacuum degasser and centrifugal degasser. Poor boy degasser removes the big bubbles from drilling mud high pipe lines directly, while the vacuum degasser and centrifugal dgasser remove small bubbles, only difference is the centrifugal degasser takes less room compared with the vacuum degasser.

GN Mining Vibrating Screen and Centrifuge for Australian Construction Mud Treatment

GN Solids Control is a leading construction mud treatment system provider with customers from over 85 countries and regions. Several weeks ago, GN engineer visited one Australian construction company and got a very positive feedback on the GN mining vibrating screen and decanter centrifuge’s excellent working performance.

1.GN Mining Vibrating Screen
GN Solids Control manufactures different types of vibrating screens, such as dewatering screen, classification screen, stack vibrating screen, large linear vibrating screen, large banana vibrating screen etc.
GN Solids provides one sets of dewatering vibrating screen for this Australian construction company who owns more than 20 sets hydrovac trucks that can bring min. 100 tons slurry or waste from different sites.

This vibrating screen is especially designed to remove big particles larger than 2 mm before feeding into GN fine shaker unit (includes a double deck fine shaker and a desilter). A big catch hopper is able to collect two hydrovac trucks to dump at the same time, and a manual control gate valve to adjust the dump feeding volume into the big vibrating screen.

2.GN Decanter Centrifuge
GN decanter centrifuge is especially designed to remove the finest particles from the hydrovac slurry, with a big G force upto 3000 G, silts larger than 2~5 microns can b recovered.

As for this construction company, GN Solids Control provides one 22 inch bowl decanter centrifuge, which is able to treat at least 30 m3/h slurry with 20 % solids content. To help the centrifuge use a long time without weariness, GN Solids Control use tungsten scrapers and inserts to protect the solids discharge ends. Optional flushing lines can be also built on the centrifuge’s collect box to flush the solids discharge ends and reduce the solids abrasion.
GN Solids Control has rich experience to provide solids and liquid separation for varieties industries, welcome to reach to GN for the most cost-effective solution.

Double Deck Linear Motion Shale Shaker for European Client

GN Solids Control shipped 3 sets double deck linear motion shale shakers and 1 set mud cleaners to one European drilling rig contractor last weekend. With these years’ upgrading, GN Solids Control now provides the F version shakers with the most satisfying working performance and convincing quality.
All these GNZS706 shakers that GN Solids Control manufactured are double deck shakers with totally 6 pcs (each deck 3 pcs) screens: tob deck working area is 2.0 m2 and bottom is 2.6 m2 which is 4.6 m2 working areas.

When a GN shaker is fixed with 2 decks’ screens, usually the top layer is the coarse deck which can remove big particles, and the bottom layer play as the second step to remove finer particles. However, when a shaker fixed with hyhrocyclones, the working process will be different, bottom layer separation first before feeding into cyclones and then the top layer screens separate again.
This European drilling contractor has some old NOV Brand VSM 300 shakers before, when they are considering to upgrade them they choose to use GNZS706 double deck shakers.

GN Solids Control made GNZS706 double deck shaker, easy and convenient to replace new screens by the fast wedge press units, save at least 30% total to replace screens compared to the tradition method.
With a large separating room, GN Solids Control shaker GNZS706 runs under linear motion with max. 7.2 G force, meet the demands of drilling mud solids control for large onshore drilling rig and offshore drilling rig during fast exploration.
GN Solids Control manufactures and sells over 300 sets shale shakers every year, besides these standard equipment, GN Solids Control also provides turnkey customized systems with multiple shakers or mud cleaners fix on the top of a mud tank, includes all in and out pipe lines, with centrifugal pump fixed on the tank bottom, and mud agitator or mud hopper on the mud tank for option usage.

GN Hydrovac Slurry Dewatering System Successfully Using for International Customer

GN Solids Control is a global solids and liquid separation equipment provider that has thousands of systems running successfully. This month GN Solids received another high comments on one hydrovac slurry dewatering system that provided 14 months ago.
GN hydrovac slurry system mainly includes the following treating components: feeding hopper, coarse shaker, fine shaker, desilter and decanter centrifuge.

GN Solids Control has provided dozens of hydrovac slurry dewatering system in US and Canada, as well as Australia and New Zealand. It helps hydrovac excavation contractors to save huge money on the slurry investment, and more importantly bring extra profit as those recycled pebbles, sands, silts can be resold. GN designed whole hydrovac slurry dewatering system is a close treating unit, water recovered in this system can be used to flush the hydrovac truck or dilute the transported slurry.
A large catch hopper can hold 1-3 hydrovac trucks dumps at the same time. GN Solids designed coarse shaker is a dewatering type linear shaker, fixed with long life PU screens, all big stones can be removed by this dewatering vibrating screen.

After treated by GN coarse vibrating screen, underflow slurry is feed into a GN fine shaker to get sands, and later slurry is feed into GN 4 inch cyclones to remove solids larger than 25 microns. GN Solids Control provides a standard 40 ft container to hold all the treating units.
GN decanter centrifuge GNLW553 is a 22 inch bowl centrifuge, able to recover almost all the solids larger than 2-5 microns. With the help of GN automatic chemical dosing unit, GN decanter centrifuge can separate even finer particles.

GN Solids Control has rich experience to provide customized solids and liquid separation systems. Professional commission engineers are able to provide timely technical support to help customers setup the system and train the onsite operators how to run and maintain GN system.

Shale Shaker and Mud Cleaner with Spill proof cover to China Drilling Company

Recently, GN Solids Control finished the production of the first batch of shale shakers and mud cleaners for a China drilling company. With the HSE requirement for the drilling site, customer are looking for cleaning job site. The specially designed shale shaker with spill proof cover is convenient for client to keep a clean jobsite.

The total contract is for two drilling rigs, the supply scope include 6 sets GNZS595J shale shaker and 2 sets GNZJ594J-3S16N mud cleaner and 2 vacuum degasser.

The Spill Proof cover for the shale shaker is stainless steel material, and the special design makes it convenient to open and close for inspection of the drilling fluids treatment. Since the angle of the shale shaker will adjust according to the drilling conditions. The Spill Proof Cover will adjust synchronously with the shale shaker. Another function of the spill proof cover shale shaker is to control the vaporization of liquid to reduce the smell.

GN Solids Control not only provide traditional shale shakers, but also provide the Vacuum Screen technology for shale shaker to enhance the drilling fluids recovery.